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Engineering
Engineering Services
All of the engineering services that are
likely to be needed by a facade contractor,
beginning with the structural design of a new
wall system, and including preparation of the
routine reports to demonstrate compliance with
construction codes, can be provided by PTCC.
Structural Design
During the development of new facade systems our
engineers guide the design team, setting the sizes
and cross sectional shapes of structural members,
choosing fixings and supports, and proposing
options for cost reduction. Our engineering
expertise lies in the use of modern facade
materials and systems — extruded aluminium
frames, all-glass assemblies, natural stone and
lightweight trusses — but, in addition, we
provide calculations for related items such as
steel sub-structures or the transportation and
lifting equipment to be used during installation.
Material Optimization
PTCC uses a range of different mathematical
techniques, implemented in its own in-house
software, to arrive at structural designs in which
material usage is minimized, and which therefore
are economical to construct. We have found that,
in comparison with facades conceived and detailed
in the traditional way, by experienced human
designers working without the assistance of
software, these computerized design techniques
result in significant material cost savings.
Extract from input file used with structural
design software which automatically generates and
optimizes the shapes of curtain wall extrusions.
Calculation Reports
Normally, for every project, formal calculation
reports will need to be submitted to the building
owner to demonstrate that wall and cladding
systems are adequate structurally. PTCC is
familiar with the various different analytical
codes followed in the English-speaking regions
(particularly those published in Britain, America
and Australia). All of our computations are
typeset, not handwritten.
All parts of PTCC's structural calculation reports
are typeset, not handwritten.
Because we have automated the computation and
presentation of standard analytical routines with
pre-programmed templates, our engineering reports
can be prepared efficiently.
Numerical Studies
Structural studies can be carried out using finite
element techniques. A range of different software
packages and hardware platforms are available to
PTCC's engineers, so, a computational environment
can be selected to cope with the complexity of the
task at hand. Linear analysis of small components
such as brackets, which typically can be modelled
with only a few thousand node points, easily can
be accomplished with a single desktop computer. We
are experienced in the application of
sophisticated solvers to investigate the behaviour
of materials whose properties are non-linear, and
to study phenomena such as large deflections,
plastic deformations, membrane stresses, dynamic
loadings and so forth. Models which are large in
scale are analyzed using powerful clusters of
server computers.
Finite element analysis of stress in a
cast metal bracket to support point fixed
glass.
Structural Dynamics and Blast-Proofing
High load capacity brackets for a blast-resistant
curtain wall.
Some government and institutional buildings are
potential targets for terrorists. For projects in
this category PTCC is well practiced in the design
of facades which will protect the occupants even
if an explosion were to occur outside the
building. The peak pressure occurring during such
an event can be large — sometimes hundreds
of times greater in magnitude than pressures
arising during a severe wind storm — but,
because we make use of energy-absorbing materials
which deform in a controlled manner, and because
we are able to simulate and tune the dynamic
response of the wall system, we can avoid the sort
of "fortress" or "bunker" appearance that is
typical of military structures. Our
blast-resistant curtain walls are architecturally
attractive and can incorporate large panes of
vision glass.
Thermal Performance Modelling
Using one of our industry's standard thermal
modelling software packages, we are able to
quantify a wall system's effectiveness as a heat
barrier and predict the conditions under which
condensation will form on its surfaces. During
recent years, as levels of environmental awareness
have risen worldwide, and with the proliferation
green building codes, requirements for studies of
this sort have become increasingly common.
Computer models used to predict the thermal
performance of a curtain wall system.
Engaging PTCC to Provide Engineering Support
Typically PTCC's designers, engineers and
draftsmen will work together, as a team, to create
and document a building's facade. In some cases
however, particularly when a project demands
out-of-the-ordinary analytical techniques, PTCC
can provide engineering support for your own,
in-house designers. We are ready to discuss your
requirements: just contact us to discuss the ways
in which we can help.